Hello friends, from Argentina. I have a 2008 VW Suran 1.9 SDI diesel with 30,000 km.
At 1,600 rpm, it develops a problem, a jerking in the engine. I took it to a fuel injection shop, they connected a scanner but it didn't show any faults.
This problem, which was almost imperceptible when the car was new, has now become more pronounced.
At the fuel injection shop, they told me that the EGR (Exhaust Gas Recirculation) system is malfunctioning, and that this fault causes excessive exhaust gases to enter the engine, which will eventually damage it.
Is it possible for this problem to appear in such a new engine?
The EGR system apparently has a bulb or sensor that, if the system isn't working, should illuminate the dashboard warning light that indicates any fault, the classic orange engine symbol.
On the other hand, today I removed the oil filler cap on the valve cover with the engine idling and at operating temperature, and there was excessive exhaust fumes. Perhaps this indicates a problem with the EGR system; maybe it's exhaust gases circulating in the upper part of the engine.
I've worked extensively with conventional engines, but not with EGR systems.
I also know that the rotary pump is controlled by an electronic circuit board, which might be causing the problem at 1,600 rpm. The strange thing is that the scanner didn't show any errors.
If anyone has experience with this problem, I would greatly appreciate any help.
Thanks,
Luis